Diamond Wire Saw and Machine

±0.1 mm, ensuring clean, chip-free cuts even on fragile foams.

Typically 40–60 hours of cutting time, depending on material hardness and operating parameters.

To maintain optimal performance and extend the lifespan of our diamond wire machine, regular cleaning, thorough wire inspections, and periodic replacement of wear parts are recommended.

Continuous-loop or endless diamond wire, diameter 0.5–1.2 mm, optimized for ceramic cutting.

Complies with CE and ISO safety and quality standards.

Reduces material waste by up to 40%, increases throughput, and eliminates the need for extensive post-processing.

Standard machines can handle bricks up to 600 × 600 × 300 mm. Custom dimensions available.

Yes, it can be configured for standalone use or integrated into fully automated systems.

No, basic CNC training is sufficient. Operators typically master the system within a day.

Yes. Equipped with safety guards, emergency stops, and automatic wire break detection.

Designed for foamed ceramic refractory bricks, insulating ceramic blocks, and other lightweight porous ceramics used in kilns, foundries, and high-temperature insulation.

Typically 150–500 mm/min depending on brick density and wire type.

Typically 40–70 hours of cutting, depending on material density and operating parameters.

Yes, CNC control enables precise, repeatable cutting patterns and easy automation.

It’s a precision cutting machine that uses diamond-impregnated wire to cut foamed ceramic refractory bricks with high accuracy, minimal chipping, and low material waste.

Ultra-thin diamond wire for minimal kerf and high yield, Precision cutting with ±0.1 mm accuracy, Smooth, chip-free surfaces, Reduced vibration and mechanical stress, protecting fragile foam structures.

Narrow kerf cutting reduces scrap and maximizes brick yield. Less rework means lower labor and material costs.

Yes, our diamond wire products are fully compliant with CE and ISO quality and safety standards, ensuring exceptional safety and reliability.

Our diamond wire machine is optimized for profile cutting with CNC-guided diamond wire for intricate curves and contours, ultra-thin wire minimizing kerf and material waste, adjustable wire speed and tension for diverse material densities and shapes, and a high-precision motion system achieving ±0.1 mm cutting accuracy.

Standard capacity up to 600 × 600 × 300 mm, with customization available for larger profiles.

Yes, equipped with safety guards, wire break detection, and emergency stop features.

Primarily for shaping ceramic foam filters, refractory insulation panels, and custom-designed foamed ceramic components for foundry, filtration, and high-temperature industries.

No, regular wire inspection, occasional tension adjustments, and cleaning are sufficient.

A CNC-controlled diamond wire cutting machine designed to cut complex profiles, shapes, and contours in foamed ceramic materials with high precision and minimal waste.

Yes, designed for seamless integration with robotic handling and automated workflows.

Yes, optional multi-wire setups allow parallel cutting of multiple components.

No, user-friendly CNC software and quick learning curve enable efficient operation with minimal training.

Precision cutting minimizes scrap, reduces secondary machining, and increases yield of usable components.

Approximately 40–60 hours of cutting time, depending on material hardness and operating parameters.

By reducing kerf loss, improving accuracy, and eliminating costly rework, typical ROI is achieved within 12–18 months.

Typical feed rates: 150–500 mm/min, depending on material density and complexity of the profile.

Suitable for foamed ceramics with densities of 10–60 PPI, including refractory foams, insulating bricks, and filter-grade ceramics.