Diamond Wire Saw and Machine

Diamond Wire Rope Import Data under HS Code 82071900 with Price.

Řezání diamantovým lanem (DWC) je proces využívající lana různých průměrů a délek, impregnovaná diamantovým prachem různé velikosti, pro řezání materiálů. Díky tvrdosti diamantů dokáže tato řezací technika proříznout téměř jakýkoli materiál, který je měkčí než diamantové abrazivo.

Here's a breakdown of the translation:

• Řezání diamantovým lanem (DWC): This translates directly to "Diamond wire cutting (DWC)".

• různých průměrů a délek: "various diameters and lengths"

• impregnovaná diamantovým prachem různé velikosti: "impregnated with diamond dust of various sizes"

• pro řezání materiálů: "for cutting through materials"

• tvrdosti diamantů: "hardness of diamonds"

• téměř jakýkoli materiál, který je měkčí než diamantové abrazivo: "almost any material that is softer than the diamond abrasive"

Wire saws can be used to cut through concrete walls, floors, slabs, and other thick materials. They are often used in demolition projects or to make openings for doors, windows, or vents. Wire saws can also be used to cut pipes, rebar, and other metal objects embedded in concrete.

Diamond Wire Saw Import Data under HS Code 82089090 with Price.

Specifikace

Typ Vnější průměr (mm) Velikost zrna (µm)

DW.080-L 0,08 - 0,085 10 - 12

DW.150-L 0,13 - 0,15 15 - 20

DW.200-L 0,18 - 0,20 20 - 30

DW.250-L 0,23 - 0,26 30 - 40

The rope used on an industrial diamond wire saw machine is a made from a loop of high tensile steel connected by a mechanical joiner. On the outside of the rope are carrier rings, on which diamonds are either sintered or retained by an electroplated layer.

The wire itself also suffers damage, so the EDM machine must constantly feed new wire. Depending on the metal being cut, another disadvantage of wire EDM cutting is that an oxide layer can form on the cut surface. This may require secondary cleaning, which adds to cost.

Advancements in new high speed diamond wire cutting machines have made this process suitable for wood machining. A diamond wire saw cuts a smooth surface. The stainless steel wire is crimped with synthetic diamonds which produces a pure cut (similar to a waterjet).

The saw can be used for precision cutting of semiconductors, ferrites, metals, glasses, minerals as well as many other hard or brittle solids.

Steelcut diamond wire is ideal for cutting metal and heavy-reinforced concrete in a range of industrial and civil applications. The wire allows to make cuts in reinforced concrete sections, ensuring a clean and vibration-free operation so protecting the surrounding structures.

The diamond wire saw type is a table saw in horizontal design so that the smallest cut-offs can be observed with the naked eye or also by means of an attached microscope. The maximum workpiece cutting area is 90 x 90 mm and the recommended diamond wire thickness is 0.08 to 0.35 mm.

between 24 and 30 m/s

The cutting action of a diamond wire consists in pulling a properly pre-tensioned wire saw across the stone block at a linear speed of between 24 and 30 m/s, and simultaneously lowering it at a down-feed rate tailored to meet the optimum combination of productivity and wire life.

A wire of 0.1 to 0.3mm in diameter is typically used. The metal to be machined is melted and cut by the discharge, but the wire is partially consumed at the same time, as a discharge trace is formed. (The trace is created when the wire surface melts and splatters.)

Steelcut diamond wire is ideal for cutting metal and heavy-reinforced concrete in a range of industrial and civil applications. The wire allows to make cuts in reinforced concrete sections, ensuring a clean and vibration-free operation so protecting the surrounding structures.

Diamond wire cutting (DWC) is the process of using wire of various diameters and lengths, impregnated with diamond dust of various sizes to cut through materials. Because of the hardness of diamonds, this cutting technique can cut through almost any material that is softer than the diamond abrasive.

Diamond wires are cutting tools for rocks (marble, granite etc.), concrete and substitutes of saws in general (1-5). They are composed of an AISI 316 stainless steel cable over which are assembled diamond sintered pearls with 10 to 12 mm in diameter spaced 25 mm between each one.

The larger the cross-section of a wire, the less its resistance. Also, the larger the cross-section, the greater the amount of current (amperage) the wire can safely carry before overheating. A wire with a smaller gauge (larger diameter) can carry more power than one with a larger gauge.

The diamond wire cutting tool travels at a relatively slow rate of speed, which is continuously adjustable up to 2.5 meters per second. This low rate of speed helps ensures a gentle cutting action as well as makes the "blade" safe to the touch while the cut is in process.

How does a diamond wire saw work? Wire saws are most comparable in principle to that of a reciprocating saw or bandsaw. The Diamond wire is placed around a material that needs to be cut, or threaded through a bore hole, and is then run at speed to utilise abrasion to effectively cut through slab or reinforced steel.

Wire saw systems rely on a series of guided pulleys to draw a continuous loop of diamond impregnated wire through otherwise impenetrable material. This technology creates any desired shape or directional cut with ease.

As shown in the formula below, cutting time can be found by ℓm (workpiece length) ÷ ℓ(cutting length per minute). Example: When cutting length per min is 20mm and workpiece length is 100mm; 100÷20=5. Cutting time is 5 minutes.

The Diamond wire is placed around a material that needs to be cut, or threaded through a bore hole, and is then run at speed to utilise abrasion to effectively cut through slab or reinforced steel. This method can produce a lot of heat and needs cooling so it can be used.

Complies with CE and ISO safety and quality standards.

Lower waste, reduced rework, and higher throughput lead to a typical ROI within 12–18 months.

By providing accurate, repeatable cuts that minimize scrap, reduce rework, and increase production throughput.

It handles ceramic foam blocks and sheets in densities from 10 to 60 ppi, with dimensions up to 600 × 600 mm (customizable).

Specialized blade system for delicate foam structures, adjustable cutting speeds for optimized precision, integrated dust extraction and waste collection, compact footprint and user-friendly controls.

7–10 years with regular maintenance. Blades typically last for 50,000–70,000 cuts before replacement.

Depends on density and thickness, but typically 3–5 seconds per cut.

Optimized blade geometry and programmable cutting paths reduce kerf loss by up to 30%.

Primarily foundry, filtration, and ceramics manufacturers.

No. Basic training is provided; most operators become proficient within a day.

It’s a high-precision cutting solution designed specifically for ceramic foam filters and similar porous ceramic materials, minimizing material waste and reducing production inefficiencies.

Routine cleaning and periodic blade replacement are the primary maintenance tasks.

Yes, it includes interlocked guards, emergency stop buttons, and efficient dust management.

No. Common parts and consumables are stocked for fast delivery.

Yes, it’s designed for easy integration into both manual and automated lines.

The typical cutting speed for our diamond wire machine ranges from 200 to 600 mm/min, depending on the material density and wire specifications.

Yes, machines can be customized with multi-wire setups, automated loading, and custom fixturing.

Routine wire replacement and periodic cleaning of the cutting area are the main maintenance tasks.

It’s a precision CNC-controlled cutting system that uses a diamond-impregnated wire to cut foamed ceramics with high accuracy, minimal material loss, and a defect-free finish.

Fully compliant with CE and ISO safety standards.

Ultra-thin diamond wire minimizes kerf width and material loss, CNC precision ensures repeatable and consistent cutting, Adjustable wire tension and speed for optimized cutting performance, Integrated dust collection and minimal vibration to protect delicate materials.

Yes, the CNC control system supports integration with robotic handling and automated production workflows.

Yes. The machine is equipped with safety guards, automatic wire break detection, and emergency stop features.

Standard machines accommodate blocks up to 600 × 600 × 300 mm. Custom sizes are available.

Diamond wire cutting produces a narrow kerf (≤0.7 mm), reducing material waste by up to 40% compared to conventional cutting methods.

No, CNC programming is straightforward, and operators typically require minimal training.

Faster cutting, reduced scrap, and less need for secondary processing lead to lower operational costs and higher throughput.

Suitable for ceramic foam filters, insulating ceramic blocks, refractory foams, and similar porous ceramic materials with densities ranging from 10 to 60 PPI.

±0.1 mm, ensuring clean, chip-free cuts even on fragile foams.

Typically 40–60 hours of cutting time, depending on material hardness and operating parameters.

Our diamond wire machine requires regular cleaning, wire inspection, and occasional replacement of wear parts to ensure optimal performance and longevity.

Continuous-loop or endless diamond wire, diameter 0.5–1.2 mm, optimized for ceramic cutting.

Complies with CE and ISO safety and quality standards.

Reduces material waste by up to 40%, increases throughput, and eliminates the need for extensive post-processing.

Standard machines can handle bricks up to 600 × 600 × 300 mm. Custom dimensions available.

Yes, it can be configured for standalone use or integrated into fully automated systems.

No, basic CNC training is sufficient. Operators typically master the system within a day.

Yes. Equipped with safety guards, emergency stops, and automatic wire break detection.

Designed for foamed ceramic refractory bricks, insulating ceramic blocks, and other lightweight porous ceramics used in kilns, foundries, and high-temperature insulation.

Typically 150–500 mm/min depending on brick density and wire type.

Typically 40–70 hours of cutting, depending on material density and operating parameters.

Yes, CNC control enables precise, repeatable cutting patterns and easy automation.

It’s a precision cutting machine that uses diamond-impregnated wire to cut foamed ceramic refractory bricks with high accuracy, minimal chipping, and low material waste.

Ultra-thin diamond wire for minimal kerf and high yield, Precision cutting with ±0.1 mm accuracy, Smooth, chip-free surfaces, Reduced vibration and mechanical stress, protecting fragile foam structures.

Narrow kerf cutting reduces scrap and maximizes brick yield. Less rework means lower labor and material costs.

Yes, our diamond wire products meet CE and ISO quality and safety standards, ensuring top-notch safety and reliability.

Our diamond wire machine is ideal for profile cutting due to its CNC-guided diamond wire for intricate curves and contours, ultra-thin wire for minimal kerf and material waste, adjustable wire speed and tension for various densities and shapes, and a high-precision motion system with ±0.1 mm cutting accuracy.

Standard capacity up to 600 × 600 × 300 mm, with customization available for larger profiles.

Yes, equipped with safety guards, wire break detection, and emergency stop features.

Primarily for shaping ceramic foam filters, refractory insulation panels, and custom-designed foamed ceramic components for foundry, filtration, and high-temperature industries.

No, regular wire inspection, occasional tension adjustments, and cleaning are sufficient.

A CNC-controlled diamond wire cutting machine designed to cut complex profiles, shapes, and contours in foamed ceramic materials with high precision and minimal waste.

Yes, designed for seamless integration with robotic handling and automated workflows.

Yes, optional multi-wire setups allow parallel cutting of multiple components.

No, user-friendly CNC software and quick learning curve enable efficient operation with minimal training.

Precision cutting minimizes scrap, reduces secondary machining, and increases yield of usable components.

Approximately 40–60 hours of cutting time, depending on material hardness and operating parameters.

By reducing kerf loss, improving accuracy, and eliminating costly rework, typical ROI is achieved within 12–18 months.

Typical feed rates: 150–500 mm/min, depending on material density and complexity of the profile.

Suitable for foamed ceramics with densities of 10–60 PPI, including refractory foams, insulating bricks, and filter-grade ceramics.