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FAQ

Q: What is the maximum depth of cut recommended for an end mill?

With a cut equal to the full width of the cutter, the maximum recommended depth of cut (ap) is 0.6 D. If, however, the cutting action is the cleaning up of the edge of a component, with the cut only 10 per cent of the diameter, the depth can be increased to 1.5 D.

Q: What is the diameter to depth ratio for end mills?

In general, a good rule of thumb is to use a cutting depth that is no more than 1-1.5 times the diameter of the end mill. For example, if you are using a 1/4-inch end mill, the recommended cutting depth would be between 0.25 and 0.375 inches.

Q: What is the difference between a slot cutter and an end mill?

The primary distinction between end milling and slot milling is the way they cut. A slot mill may plunge like a drill and then cut across like an end mill, combining drilling and lateral cutting capabilities. An end mill, on the other hand, mainly concentrates on lateral and horizontal cutting.

Q: What is the length to diameter ratio for end mills?

Design milled areas so that the end mill required is limited to 3:1 in length to diameter ratio. As shown in the figure below, longer end mills are prone to chatter. implemented: When designing a three-edge inside corner, one of the inside edges must have the radius of the end mill.
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